Saturday, 4 February 2012

2. Rough Edge Gilding

Before we go ahead and sew the book there is time to decide if we want to treat the edge to some form of decoration. There are many types of edge treatment and they can be applied at different stages of the binding process.
The process I am going to show you here is a form of gilding known as Rough Edge Gilding. I found this technique in Jen Lindsay’s Fine Bookbinding a Technical Guide, which I highly recommend. This is the only gilding technique I have tried, as the others quite frankly scare me, and although it’s a little tricky it’s not overly complicated.
The overall look of a Rough Edged Gilt book is a lot more natural in appearance to a Solid Gilt Edge, and a lot more forgiving to the binder.
I’m only going to gild the head of this book but you could gild all three edges if you wished. 
  
Firstly we need to give each section a liberal dusting of French Chalk along the edge to be gilded. This stops the pages from sticking together during the gilding process. If your endpapers incorporate a coloured paper then don’t chalk these as the chalk may become ingrained when under pressure in the press. 




Next alternate each section tail to fore edge. This evens out the pressure along the edge. It also means once the gilding is complete, and we put the sections back in their order, any discrepancy in the gold will be minimised. 




If you remember, when making the sections earlier, we also made some extra. These two extra sections come in to play now. They’ll be placed either side of the main book block to act as a buffer between the book and the gilding boards. Sometimes the gold might not adhere cleanly at this join, so if it does happen, it may as well happen to scrap rather than your book. It’s also good to have gilt edged paper handy if you intend to ‘guard’ some sections before sewing.

I’ll explain guarding in the next post.
We now put the book, plus extra sections between gilding boards and then into the press. My gilding boards are exactly the same as backing boards, but the angled edge has been planed off to a right angle.  Take your time to make sure everything lays in the press perfectly flat; it may take some time but persevere.  




Before we start to sand the edge make sure you wear a mask, this is very dusty work and you really don’t want to breathe it in. Also wear an apron or some other form clothing that you’re not too bothered about.

To sand the edge I use three grades of sand paper 120, 150 and 240 grit. Don’t be alarmed when you see how rough the 120 grit sandpaper is. It seems counterintuitive to attack the edge of your book with something so rough but bear with me.
Using a sanding block, wrap the paper around it and sand the edge in one direction only. This stops the build up of heat on the edge and minimises excessive marking. Sand until the surface is smooth and shiny. Avoid touching the edge with bare fingers, as you want the edge grease free. Use a soft brush to dust and vacuum regularly.




Repeat this process through all three grades of sandpaper until the edge has a high shine. When the sanding is done, dust and vacuum thoroughly in preparation for the next stage. 


For the next stages we are going to need to mix up the glare. This will be the ‘glue’ that sticks the gold to the surface, but will also be part of a mix that will seal the edge prior to gilding.

For the glare we will need 2fl oz of boiling water and a ¼ teaspoon of powdered gelatine (standard gelatine from any supermarket). Add the gelatine to the boiling water and mix until thoroughly dissolved. Leave to cool slightly before use. To make it last a little longer I stand the glass in warm water.

We are now going to apply a ground for the gold to sit on.  I’m going to use Armenian Bole, a rich terracotta coloured mineral, which will give the gold a warm glow. The bole seals the edge and can be buffed to a smooth finish, which is what we need for the gold to adhere to.
To prepare the bole, add a little powdered bole and some of the diluted gelatine solution and mix thoroughly. 


  

To apply to the edge, use a natural sponge.  Wet the sponge and squeeze all the excess water from it. Dab the sponge into the bole mixture and try a test swipe on some scrap white paper. What we are looking for is a smooth translucent wash. If its ok stroke the edge of the book with the sponge until you have a smooth covering of bole. 



 
Leave to dry thoroughly, and then using a stiff brush (a clean shoe brush will do) buff the edge till shiny. 



Our next job is to prepare the gold. In all the texts I have read on this subject, not once does it state how difficult it is to cut or handle gold leaf. Trust me, it’s tricky. They all seem to assume anyone can pick up a gilders knife and start cutting. I have never managed it, but I’m not going to let it get to me. So I tend to guild books that use as much of the piece of leaf as possible. You can always save the gilt sections for other books if you don’t want to bind a large volume.
To move the gold around easily I’m going to use ‘paper tips’. These are pieces of a 300gsm paper, cut slightly longer than the gold but shorter top and bottom so you can see the gold for ease of placement. Rub a paper tip on the side of your head/hair to grease it slightly and then gently press onto the gold while still in its booklet. The gold will stick to the tip ready for gilding.  Work out how many pieces you need for the job and have them prepared. 




 You’re now ready to gild the edge. Apply just enough glare to the edge for one piece of gold. Take one of the loaded tips and gently lower the gold side towards the edge. As you get close the surface tension of the gelatine will suck the gold off the tip. As long as you have held the tip as horizontal as possible, the gold should come off cleanly.  If there are cracks you can patch up later, but I have found it easier just to wipe the offending gold off with a glare dampened sponge and try again. 




Once the first piece is down, apply more glare painting over the first piece of gold by about ½ cm. Apply the next piece of gold as before, and continue in this manor until the edge is covered. 


 
We now have to leave the glare to dry. This takes as long as it takes, between three quarters of an hour to an hour, but if you breathe on the surface and the condensation vanishes immediately then it should be dry. Also if you try and scrape the gold on the gilding board, that’s a good indicator, as it tends to take a little longer to dry on the wood.

When dry, lightly brush any excess gold off with a soft brush. 



To make sure the gold is stuck well take some greaseproof paper, lay it over the edge and burnish through this. If the gold sticks to the paper or wrinkles start to appear, it’s not dry, weight a little longer. 



If all is well, take a Dogtooth Burnisher and burnish the edge along the sections and then across. 


When it’s done, take it out of the press, lay the whole lot on your bench and gently twist the boards of the book. Then take the book and give it a tap onto the bench, which will loosen the sections allowing you to separate them. Slightly twist or flex the book and this will further loosen the individual pages. You can now put the sections back in order; you will notice that any colour change or slight flaws in the gold will have miraculously vanished.  


  

The gilt edge is now complete. From now on we have to be very careful not to mark the edge, as it is very susceptible to knocks.

In the next instalment we will be sewing the sections together.














Thursday, 26 January 2012

1. Preparing the Book Block


Evening folks and welcome to my bindery page. We're going to be working on various bindings but I thought for our first outing we would have a go at a full leather binding. The piece we'll be making will look very similar to the one below, with the added extra of a gilt edge.


Whether you're just interested in the process or would like to join me step by step, you're all welcome.

In this first post I'm going to concentrate on getting the Book Block prepared ready for gilding. 

Our first job is to pick our stock. I would recommend a light to medium weight hand made paper, 175gsm - 250gsm. This weight of paper not only feels lovely but is great to work with and a very versatile stock.

The paper I have chosen is Somerset Book Wove 175gsm. One of my favourites at the moment. It's easy to work with and seems to love the rounding and backing process that we'll be tackling later.

Once you've picked your stock we then need to cut or tear it down to our page size. I personally don't like to make decisions on size until I've torn down my paper. I like to get as much out of a sheet as possible. The only aspect I take into consideration at this point is the papers grain.

The papers grain is incredibly important. It has to run Head to Tail at all times. If the grain lays spine to for edge, the book will always want to open and you will have all sorts of warping problems when it comes to pasting.

You can check the grain quite simply by cutting a rectangular corner from your full sheet. Dampen one side with a sponge, the paper will then curl in the direction of the grain. From now on you will know which direction in which to fold. 

I prefer to tear down my paper. It keeps the deckle, which always looks attractive. We are going to tear down with a straight edge. Make as if you were going to fold your sheet in half, but only apply a little thumb pressure top and bottom to mark the paper.

Using a straight edge pull the paper across the edge and tear.




Once all your paper is prepared we need to fold it into sections or sometimes called signatures. A traditional section is comprised of four or eight folded sheets but with certain stock this can be a little heavy and very difficult to fold. For this book I'm going to limit each section to three sheets, it will make our job easier later.
Before folding I like to smooth of the bur left by tearing down with a folder, and then alternating natural and hand torn edges for an overall neater appearance.


I've prepared fourteen sections, I find this a comfortable number for the rounding and backing process. 

Our next stage is to trim the head of each section. Do this one at a time with a sharp knife and a straight edge. To keep them even, I place a weighted board on a cutting mat using the markings to ensure a right angle. All I have to do from now on is butt the tail of each section against the board and trim the head at the same marking on the cutting mat.


Repeat this for every section.

Before moving on have a couple of extra sections made up for later.

Our final stage before the gilding process is to make up some Endpapers. There are countless forms of endpaper from simple tipped on folded sheets to leather and cloth jointed all singing all dancing craziness! They all have there pro's and con's. For this binding we are going to produce Made Endpapers. I find these are more than adequate and a good strong all round endpaper. And more importantly don't take all day to make! These will be sewed into the book, so we need to prepare them now.

We are going to need two folded white sheets and one colour. All three are oversized to enable us to trim down to the exact size later. I like to make them a couple of centimetres larger at the head, tail and for edge just in case I get any paste on the edges. The colour is completely up to your personal choice. I'm using the same paper as my book block for the 'whites' and a Canson 160gsm paper for the 'colour'. I use a ready-made starch paste for this. It takes a little longer to dry than a more readily found PVA, which means you can take your time.



First paste one complete side of the coloured folded sheet and stick it to one side of one of the white ones. Give it a nip in a press if you have one or keep it under weighted boards for a little while


Then take the remaining white folded sheet and place it on some waste paper. Take another piece of waste and use this to mask off all but about a centimetre of the folded edge and paste this.


Remove the previously pasted colour/white section from the press, or weighted boards, and apply the pasted centimetre edge to the white side, along the folded edge.


Give it another nip to ensure it's stuck well and then take the white side and wrap it around the fold until it covers the colour. This will become a waste sheet, which will be removed at the very end. 


Repeat the process, as we need two. 

Finally trim them both down to the same size as the book block. You can use the weighted board we used when trimming the head of all the sections. When this is done I mark the top folded corner of the waste side of both endpapers just in case I mix them up. These endpapers are stitched into the book through the double white portion.


The book block along with the endpapers and two extra sections are now ready for edge treatment. In the next post I will be gilding the head with 23.5 carat gold.